Thursday 24 July 2014

How can we Fix the Wooden Doors in the Buildings?

WOODWORK FOR DOORS IN BUILDINGS


                   Woodwork or cabinetmaking or carpentry involves the fabrication and installation of wooden members that are generally provided in a building. On site, it involves the assembly of the different wooden components and their fixing.

Important Expressions:

Door jamb: The surrounding case into and out of which a door closes & opens is called as a door jamb.

Nudging: The obstruction caused to the easy closing of door by the doorframe.

Technique:
 Pre construction:

1.      The first snagging work should be completed.
2.      The opening for all the doors should be located according to the GFC drawings.
3.      Once the block work base course has been laid, check if the openings have been made at the correct locations from the walls.
4.      The verticality and the perpendicularity of the openings are checked by a spirit level and a right angle respectively.
5. Check the dimensions of the door openings.
    Usually:
    Main doors           - 1.0 x 2.1 m
    Bedroom doors     - 0.9 x 2.1 m
    Toilet doors          - 0.8 x 2.1 m
6. While unloading, shifting, handling and stacking, care shall be taken to avoid
    tedious one unit over the other as it may cause damage particularly to the 
    decorated surfaces.
7. The material shall be carried preferably flat to avoid damages to corners and                    edges.   
8.  If the materials are received in crates; they shall be stacked as such and removed   
     only when required.

Construction:

1.      The doorframes (brought as single piece from the factory) are placed in the door openings in such a way that a gap of 10mm is maintained on all the sides from the jambs of the walls.
2.      The frames are firmly held in their places, after centering (by plumb bob) with the help of wooden clamps and wedges
3.      The gaps coming in between the frames and the walls are completely filled with door foam.
4.      After a setting time of half an hour for the foam, the wooden clamps and wedges are removed and the excess door foam extruding out of the frame surface is removed out with a putty blade.
5.      Architraves (brought as side and top pieces
6.      from the factory) are placed in their positions.
5.      The architraves are fixed in their positions with lacquer adhesive and then further bound with C clamps and wooden wedges to the walls and doorframes.
6.      After the architraves are completely set in their positions, the C clamps and the wedges are removed.
7.      Suitable locations on the door shutters (brought from the factory) and the doorframes are chipped for fixing hinges.
8.      The door shutters are fixed in the correct position with reference to the doorframes by fixing screws in the hinges.

Post construction:

1.      Once the door shutters are fixed, the gap coming in between the architraves & the tiles are filled with silicone sealant to prevent water seepage.
2.      The LDPE sheets covering the shutters (as brought from the factory) are removed only after the second and third coat of painting is done.         

Quality Inspection Criteria:

    The doorframes and shutters should be aligned exactly vertical and according to the GFC drawings. This should be checked with the help of a spirit level and a plumb bob.
1.      Check the doorframes, shutters and the architraves for perpendicularity with respect to the flooring by using a right angle template and a spirit level.
2.      Colour homogeneity of the doorframe, architraves (both front and back) and   door shutters must be ensured.
3.      Door shutters should close without nudging and a uniform gap should be visible between the doorframe and shutter.
4.      The horizontal and vertical gap between the architrave and plastered wall should be filled with silicone sealant.

Inspection Tools:

1. Plumb bob
2. Spirit level
3. Right angle
4. Approved drawings and schedule of openings.

Regards,
J.Jaya Ruban,
Land Valuer in Tamilnadu,
Chennai.